型號(hào) Model | HB-C1 |
外型尺寸(mm) Dimension | 2560×1460×1270 |
層壓面積(mm) Laminating area | 2200×1100 |
設(shè)備重量(T) Weight of equipment | 3.2 |
層壓高度(mm) Laminating height | 25 |
電源 Power | AC380V三相四線(Three phase, four wire) |
需要的壓力(MPa) Compressed air pressure needed | 0.6-1.0 |
需要的冷卻水路流量(L/h) Cooling water flow needed | 480 |
設(shè)備總功率(KW) Total power of equipment | 27 |
技術(shù)指標(biāo)Technical Specification
1.操作控制方式:手動(dòng)/ 半自動(dòng) Operation controlling mode:manual/semi-automatic
2.加熱方式:油熱方式,分底功和調(diào)功雙套加熱功能
Heating mode:oil-heating, base work & modulation work double heating function
3.溫控方式:PID智能溫度控制 Temperature control:PID intelligent temperature control
4.工作區(qū)溫度均勻性:≤±1.5℃ Temperature uniformity in working area:≤±1.5℃
5.溫控精度:≤±1℃ Temperature control accuracy:≤±1℃
6.溫控范圍:30℃-180℃ Temperature control range:30℃-180℃
7.抽氣速率:30升/秒、70升/秒 Pumping speed:30L/s、70 L/s
8.層壓時(shí)間:6-8分鐘(含固化時(shí)間) Laminating time:6-8mins (excluding curing time)
9.作業(yè)真空度:200-20Pa Operating vacuum degree:200-20Pa
10.抽空時(shí)間:4-6分鐘 Exhausting time:4-6mins
功能特點(diǎn)Functions
一、安全保證Safety assurance:
1.設(shè)置安全氣動(dòng)鎖缸閥,設(shè)備意外掉電或開(kāi)蓋到位時(shí)上蓋將自動(dòng)鎖止于現(xiàn)行位置,不會(huì)墜落。確保操作人員的安全。
Setting hydraulic pressure safety lock. When the power is down suddenly or the cover is opened in place, the top cover will automatically lock in the current position and not fall, which ensure the safety of operator.
2.設(shè)置緊急按鈕開(kāi)關(guān),出現(xiàn)意外情況時(shí)按下,層壓機(jī)切斷工作電源,上蓋將保持原位不動(dòng)。保證解除意外情況和進(jìn)行處理。
Setting emergency button switches. Pressing it when the accident happens. The laminator will cut off the main power supply and top cover will remain in situ. Guaranteeing that the accident has been solved and treated.
3.報(bào)警系統(tǒng):設(shè)置油箱缺油報(bào)警, 加熱超溫報(bào)警, 抽真空故障報(bào)警, 開(kāi)蓋欠壓故障報(bào)警、真空泵故障報(bào)警、加熱故障報(bào)警、測(cè)溫模塊故障報(bào)警,非法操作故障報(bào)警,共8套報(bào)警裝置,以確保工作狀態(tài)的準(zhǔn)確與正常,提高成品率。
Alarm system:setting oil starvation alarm, over-temperature alarm, up-vacuum alarm,Uncaps the undervoltage malfunctionalarm, the vacuum pump malfunctionalarm, the heating malfunctionalarm, the temperature measurement module malfunctionalarm, illegal operation malfunctionalarm,totally eight sets of warning device to ensure the accuracy and normal of working state and increase finished product yield.
4.設(shè)有緊急開(kāi)蓋裝置,在意外掉電時(shí)可打開(kāi)層壓機(jī)上蓋,取出組件,進(jìn)行再處理。解決了長(zhǎng)期因意外掉電而無(wú)法將組件進(jìn)行及時(shí)處理而廢掉的無(wú)奈境地。
Setting emergency opening device. When power off suddenly, the top cover of laminator can be opened and the components can be taken out and reprocessed, which solved the problem that the components couldn抰 be processed in time and become scrap because of power down for a long time.
5.設(shè)備控制電路完全采用低壓控制,便于維修人員帶電維修,并提高安全系數(shù)。
Equipment control circuit uses low-voltage control which can provide convenience for maintenance personnel and increase the security factor.
二、結(jié)構(gòu)特點(diǎn)Structure features:
1.觸摸屏可轉(zhuǎn)向結(jié)構(gòu)。技術(shù)***,外觀大方,結(jié)構(gòu)緊湊,操作方便。
Touch screen steering structure. Leading technology, pretty appearance, compact structure, and convenient operation.
2.密封膠圈上置,延長(zhǎng)使用壽命。
The seal ring is placed overhead to extend the service life.
3.動(dòng)力臂平衡升降結(jié)構(gòu),使得上室開(kāi)合動(dòng)作更加平穩(wěn),安全。
Power arm balancing and lifting structure makes the opening and closing of upper room more stable and safer.
4.膠板防褶結(jié)構(gòu),延長(zhǎng)膠板使用壽命。
Anti-fold structure of the rubber plate could extend the service life of the rubber plate.
5.采用精加工厚鋼板做加熱平臺(tái)的結(jié)構(gòu),在此平臺(tái)內(nèi)部穿孔式油路循環(huán)系統(tǒng),保證了組件封裝的溫度均勻性、可控性的要求。
Use finishing thick steel plate as heating platform. In the lower part of this platform a full closed oil circulation system is adopted which ensures the uniformity and controllability of temperature when packaging the components.
三、應(yīng)用特點(diǎn)Application features:
可進(jìn)行一次性層壓、固化,也可進(jìn)行三次層壓、固化。設(shè)備生產(chǎn)組件兼容性能強(qiáng)。
Both one-time laminating and curing and three times laminating and curing are workable. The equipment of module production has high compatibility.
四、性能特點(diǎn)Performance features:
1.智能化溫度控制系統(tǒng),使得溫度更加均勻,更加易于對(duì)溫度的設(shè)定與控制。
Intelligent temperature control system makes the temperature more homogeneous and easier to set and control.
2.層壓壓力可調(diào),且可以根據(jù)工藝調(diào)壓,使得組件的質(zhì)量更加優(yōu)良。
Laminating pressure is adjustable and can be adjusted according to the process, which makes the quality of modules better.
3.可連續(xù)24小時(shí)高溫工作。
It could work continuously in high temperature for 24 hours.
4.先進(jìn)的觸摸屏操作平臺(tái),使得操作更加直觀、易懂。反應(yīng)更加迅速,性能更加穩(wěn)定,故障率進(jìn)一步降低。
The advanced touch screen operating platform makes it more intuitive to operate, makes it respond more quickly, make the performance more stable and the failure rate is further reduced.
5.采用完全人性化的系統(tǒng)操作流程,整臺(tái)設(shè)備配備有多處檢測(cè)開(kāi)關(guān),在正常的生產(chǎn)工作中,操作人員僅需將組件放入加熱平臺(tái)上,按動(dòng)合蓋開(kāi)關(guān)即可,此設(shè)備將自動(dòng)進(jìn)行層壓、固化,自動(dòng)開(kāi)蓋,等待操作員進(jìn)行下一工序的處理。
Applying a fully humanized operating procedure. The equipment is equipped with many detection switches. In the normal production, operators will only be required to put the modules on the heating platform and press the cover switch. The equipment will automatically laminate, cure and open cover automatically and wait for operator to start the next procedure.